Pulpity sterownicze do maszyn samojezdnych

Control panels for self-propelled machines


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Control panels for self-propelled machines

JS INTEGRAL manufactures control panels for self-propelled machines based on documentation provided by the customer (electrical and mechanical), complying with the relevant requirements of PN-EN standards, including mining standards.

Depending on the application and functionality, we offer the following types of control panels:

  • machine operator control panel (the most advanced technologically)
  • signal-control panel
  • control box

The control panel product range is complemented by the electrical wiring harnesses, manufactured based on customer’s documentation.

Application

  • to control self-propelled machines
  • to protect electrical devices of machines against the effects of short circuits and overloads
  • to monitor machine operating parameters (working time, fluids pressure and temperature, fuel consumption, air conditioning and others)

Usage

Control panels are intended for self-propelled machines used in:

  • mining of metal ores, especially copper ores
  • mining and processing of mineral resources
  • tunnel construction
  • infrastructure construction in road works, earth works and others

Construction

Control panels for self-propelled machines are manufactured in steel, stainless or acid-resistant steel housings

The size, ergonomic shape (in particular machine operator control panel), and the logical and functional arrangement of the signalling and control equipment on the front panel of the control panel make it easy for operators to control the machines

Versions:

  • machine operator control panels mounted on the inside of the operator’s cabin
  • signal-control panels and control boxes mounted in special recesses or on machine frame

Closures of front panels, doors and lids of control panels and boxes (screw connections, locks, hinges, gaskets) – are adapted to their size and IP protection requirements

Mounting elements: boards and mounting rails, handles, brackets and mounting profiles – provide optimum configuration of control panels and boxes

Equipment

Control panels for self-propelled machines are equipped with modular equipment (including connection elements) adapted for mounting on standard TH35 rails and others. They are also equipped with single devices mounted on mounting plates, brackets inside the housing, as well as on front panels and housing doors.

The basic equipment of the control panels, depending on the version, is as follows:

  • electric equipment – signal, control, distribution, security, measuring and switching equipment, including connecting elements
  • electronic equipment – computers with data displays, controllers, “smart” relays, USB sockets and more
  • signalling and measuring equipment – signalling devices (eg sound), oil temperature and pressure gauges, fuel level gauges, hour meters, manometers and other
  • wiring – insulated wires with the required rated insulation voltage, required mechanical resistance, color and cross-sections selected for specific current carrying capacity and type of equipment

Technical specification

  • rated voltage Uzn – power supplies – 230V / 400V lub 500V AC
  • rated voltage Uzn – control panels – 24V DC
  • rated insulation voltage Ui – do 1000V
  • rated frequency – 50 / 60 Hz
  • continuous current Izn – do 250 A AC
  • degree of protection IP – 54-65
  • mechanical resistance degree IK – 10
  • protection class – I

Example products

pulpity sterownicze do maszyn i urządzeń stacjonarnych

Control panels for stationary machines and devices


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Control panels for stationary machines and devices

JS INTEGRAL manufactures control panels for stationary machines and devices based on documentation provided by the customer (electrical and mechanical), complying with the relevant requirements of PN-EN standards, including mining standards

Depending on the application and functionality, we offer the following types of control panels:

  • machine operator control panel
  • signal-control panel
  • local control panel

Application

  • to control stationary machines and devices
  • to protect electrical devices of machines against the effects of short circuits and overloads
  • to monitor machines and devices operating parameters
  • to visualize technological processes and automated production lines

Usage

Control panels are intended for stationary machines and devices used in:

  • brown coal strip mining
  • mining and processing of mineral resources
  • various manufacturing industries, including the manufacturing of building materials
  • infrastructural and other facilities

Construction

Control panels for self-propelled machines are manufactured in steel, stainless or acid-resistant steel housings

The size, ergonomic shape (in particular machine operator control panel), and the logical and functional arrangement of the signalling and control equipment on the front panel of the control panel make it easy for operators to control the machines and devices

Versions:

  • machine operator control panels mounted in operator cabins, stations, at automated production lines or machining centres, but also on machine frames and in designated areas
  • signal-control panels, local control panels mounted on machine or device frames and in designated areas

Closures of front panels, doors and lids of control panels and boxes (screw connections, locks, hinges, gaskets) – are adapted to their size and IP protection requirements

Mounting elements: boards and mounting rails, handles, brackets and mounting profiles – provide optimum configuration of control panels and boxes

Equipment

Control panels for stationary machines and devices are equipped with modular equipment (including connection elements) adapted for mounting on standard TH35 rails and others. They are also equipped with single devices mounted on mounting plates, brackets inside the housing, as well as on front panels and housing doors

The basic equipment of the control panels, depending on the version, is as follows:

  • electric equipment – signal, control, distribution, security, measuring and switching equipment, including connecting elements
  • electronic equipment – computers with data displays, controllers, “smart” relays, USB sockets and more
  • signalling and measuring equipment – signalling devices, gauges, meters, and more
  • wiring – insulated wires with the required rated insulation voltage, required mechanical resistance, color and cross-sections selected for specific current carrying capacity and type of equipment

Technical specification

  • rated voltage Uzn – power supplies – 230V / 400V lub 500V AC
  • rated voltage Us – control panels – 230V AC lub 24V DC
  • rated insulation voltage Ui – do 1000V
  • rated frequency – 50 / 60 Hz
  • continuous current Izn – do 250A
  • degree of protection IP – 54-65
  • mechanical resistance degree IK – 8-10
  • protection class – I

Example products

Urządzenia alarmowo-sygnalizacyjne

Alarm and signaling devices


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Alarm and signaling devices

Example products

wiązki kablowe elektryczne

Electrical wiring harness


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Electrical wiring harness

Construction

  • Produced based on documentation (electrical and mechanical) provided by the customer according to their unique requirements.

Application

  • for connecting electrical components as wire harnesses: powering (drive – pumps, compressors), controlling and signalling (computers, sensors, indicators), lighting etc,
  • for installation in the above-mentioned machines.